Reliance 睿恩新能源

Reliance Energy is committed to creating a "zero-degree of freedom" extreme manufacturing system. Our Japanese-background management team, with many years of hands-on experience in manufacturing site management, ensures that product planning is 100% implemented, delivering high-quality products with high consistency and safety to our customers.

Advanced Manufacturing Equipment

Slurry Mixing Equipment

Domestic high-precision automatic feeding system with a feeding tolerance of ±0.1% is integrated with constant power slurry mixing technology to ensure the stability of slurry production

Coating Equipment

Japan’s top-tier wide-width, dual-layer, high-speed coating machine, features a highly precise single-channel control extrusion die, an online closed-loop adjustment system for both dimensions and coating weight, and a uniform and efficient drying system. These advanced features collectively ensure the perfect achievement of design specifications for coating weight, dimensions, and particle distribution.

Calendering Equipment

South Korea’s high-precision calendering machines offer precise thickness control. The state-of-the-art stretching process guarantees the uniformity in elongation ratios between the coated and uncoated (foil) areas, effectively addressing challenges such as tab wrinkles and electrode bending.

Slitting Equipment

Japan’s top slitting machines are equipped with advanced slitting devices which are designed to minimize burr formation. The CPC correction and CCD inspection system enable real-time monitoring of electrode dimensions and facilitate closed-loop control to ensure the accuracy of slitting sizes.

Equipment Advancements

The baking process employs a positive pressure baking modes for rapid and efficient removal of electrode moisture. The winding process integrates cutting, high-speed winding, and tab flattening into a unified design, enabling multi-stage tension control and real-time online overhang inspection.. High-efficiency dust removal systems are in place. Assembly features include cam-structure design, flying welding technology with closed-loop monitoring, multiple liquid injection systems, and V-shaped groove designs, which enhance production efficiency and ensure product consistency.

Information Traceability System

The system enables real-time monitoring of raw material information, equipment parameters, product parameters, and operator qualifications throughout the whole production process. It also incorporates Lead time control which helps manage the time it takes for a product or component to go from production to delivery. Furthermore, the system features Andon management. where any equipment and quality anomalies are properly communicated via email or SMS, ensuring timely responses to address the issues.

Flexible Scheduling

Multi-level automatic task management enables efficient and flexible production process scheduling.

Real-time Monitoring

The system provides real-time, accurate monitoring of production equipment operation and battery conditions. Any abnormalities can be identified immediately and addressed promptly, ensuring efficient and orderly equipment operation.

Flexible Manufacturing Systems

Through leveraging logistics systems, FMS (Flexible Manufacturing Systems), and LMS (Logistics Management Systems), intelligent manufacturing is achieved. Such an integration enables enhanced production efficiency, reduced production costs, and improved product quality, while offering flexibility in switching between different production line models.

Environmental Control

Strict control measures are implemented to prevent, detect, and eliminate the generation and spread of metallic contaminants, encompassing various control requirements across multiple control points. A fully enclosed, positive-pressure purification workshop is created to ensure clean production conditions. Multi-stage air filtration technology is employed to guarantee air quality within the workshop, and the production environment is subjected to closed-loop monitoring. This clean production environment effectively addresses issues such as self-discharge.

In response to the high manufacturing requirements of high-nickel cathode materials, a scientifically managed temperature and humidity zoning system is implemented throughout the entire production process. Strict closed-loop control is applied to ensure production conditions meeting the requirements while improving energy efficiency.

MES System

We have built a system platform that covers all production elements and business processes across the enterprise, enabling full-process management, element collection, and digitalization to ensure the safety and reliability of every battery produced..

Quality Management